Main Pros of the Fin Fan Cooler

For everyone who is not aware of a fin fan cooler, it basically is responsible for carrying a wide range of different tasks in the matter of cooling. These have been used since a long period of time and can these days be found without having to face any sort of hindrances in the matter. This kind of cooler is different from all the other ones, which makes it unique and something that individuals should know about before investing in it. These are generally used in high end plants as well as oil refineries for the purpose of cooling down liquids, majorly water as well as oil.

High End Durability 
The fin fan cooler is exceptionally durable, which makes it last for a long period of time. Since these coolers do have a higher initial investment in comparison with everything else, it is important for them to be durable as only then can they stay stable and productive for a good while without having to deteriorate soon. These coolers have a long life and this truly is an advantage for people who are looking to install long-term coolers within plants and places such as that. Due to higher durability, the levels of reliability are also increased by a long shot.

Easy to Manage
These coolers are also known to increase the overall plant efficiency in general and that is precisely why they are being used in high end industrial applications in the present times. On the other hand, these coolers are completely environmentally friendly and that is undoubtedly one of the major reasons behind their success and high increase in usage in different parts of the world. They do not harm the external environment in any negative way, which gives people more than enough reason for having them installed within their plants or anywhere else where they are needed in both the short as well as the long run.

Industrial Usage
The fin fan cooler is majorly responsible for cooling down different kinds of liquids within a plant. These are used in plants in general, which is where people can make most use of them due to the fact that they can cool down not only water, but also other types of liquids such as oil and much more without wasting a lot of time in the matter. As a very prominently used heat exchanger, these coolers provide high end heat efficiency rates which are hard to attain from any other equipment in general.

Low Energy Costs
A fin fan cooler require low energy to run and this is beneficial on so many levels. With equipment and devices that require high end energy for running, the power bills can be quite high in both the short as well as the long run. With these coolers, people end up acquiring low energy costs, which enables them to save a good amount of money in the near future. Since saving money is definitely an important thing to do, investing in these coolers is something that all individuals should know about.

Affordable Price Range
The prices of the fin fan cooler are different as it all depends on the type it is. There are several types, all of which are important in their own way and have their own advantages. People can choose whichever they prefer or the one that fulfills all of their needs in general. Prices are going to vary from model to model and they also heavily depend on the brand of the cooler. Upon deciding the best model as well as the brand, buying the one that has been reasonably priced is something that all interested buyers should do as these really do come in handy in the near future.

Pipe Marking Program Sample Template

Pipe Marking Program

for

[Company Name/Location]

I.         OBJECTIVE ANDSCOPE

This program is intended to establish a consistent system to assist in identification of materials conveyed in piping systems and their hazards when released in the environment. [Company Name/Location] employees must be aware and informed of the contents in chemical pipes. This can best be accomplished by labeling all piping systems. This program does not apply to pipes buried in the ground.

The procedures described in this Program are intended to facilitate compliance with applicable governmental regulations. If there is a conflict between this Plan and a governmental regulation, the governmental regulation will apply and this Plan will be modified. However, all other requirements in this Plan apply even if more stringent than governmental regulations.

II.        DEFINITIONS

            Piping Systems. Piping systems include pipes of any kind and, in addition, fittings, valves, and pipe coverings. Supports, brackets, or other accessories are specifically excluded from this program.

Pipes. Are conduits for the transport of gases, liquids, semi-liquids, or fine particulate dust.

III.      RESPONSIBILITIES

A.                Program Manager

[Responsible Person] shall manage the Pipe Marking Program for [Company Name/Location]. The Program Manager will ensure that the program is accurate and up to date. Training records pertaining to this program shall be maintained in accordance with the facility Training Plan.

B.        Management

[Company Name/Location]will provide adequate controls, tools, and equipment to implement the pipe labeling program. [Facility Manager Name] or his/her designee will ensure proper adherence to this Plan through regular inspections.

C.        Supervisors

Supervisors shall themselves support the implementation of this Program by routinely observing any pipe labeling within their area of responsibility and reporting and exceptions to the requirements of the Program. They will also insure that their employees are trained to understand pipe labeling required by the Program and that they comply with all labeling.

D.        Employees

Employees are responsible for complying with all labeling located in their work area as required by this Program. Employees shall report to their supervisor any exceptions to Program requirements.

E.        Third Party Contractors

Third Party Contractors are responsible for complying with labeling required by this Program, and shall insure that their employees have the necessary training to comply with labeling required by this program.

IV.       PROCEDURE

[Existing Pipe Marking Programs shall be considered acceptable if such programs are described in writing and implemented so that management can demonstrate that the basic requirements of this program and any governmental requirements are being met.]

A.        General Pipe Marking Requirements

Pipe markings are the primary and explicit means for identification of pipe contents. Positive identification of the contents of a piping system shall be by lettered marking giving the name of the contents in full or abbreviated form (See examples in Appendix A). Pipe contents shall be identified by name and sufficient additional details such as temperature or pressure as are necessary to identify the hazard. In any situation, the number and location of identification markers shall be based on the particular piping system.

1.   All pipes will be marked.

2.   All markings will be consistent with the legend in Appendix B.

3.   Color will be used to identify the characteristic hazards of the pipe contents.

4.   Contrast shall be provided between color field of the marking and lettering for readability.

5.   All markings will include directional arrows, indicating the direction of flow, at each end of the label.  Directional arrows will go around the entire circumference of the pipe (or pipe covering).

6.   Lettering must be sized appropriately for readability (See Appendix B).

7.   Pipes containing material which when released from the piping would have a potential for inflicting injury or property damage by burns, impingement, or flashing to vapor state must be marked with the appropriate warning.

B.        Placement of Markings

1.   Pipe markings will be positioned so that they can be easily seen from the normal angle of approach. For example: If the pipe is overhead all markings will be placed below the centerline of the pipe.

2.   Pipes will be marked at the following locations:

a.   Adjacent to all changes in direction.

b.   Adjacent to all valves and flanges.

c.   At both sides of floor and wall penetrations.

d.   At any point of entry into the pipe.

e.   At maximum of 50 intervals on straight runs.  Closer spacing intervals will be used when necessary for visibility.

3.   All valves, cleanout fittings or other fittings providing access to pipe contents will be tagged with a permanently legible tag.

C.        Regular Inspection

1.   Regular inspection of pipe marking at [Facility Name/Location] will be accomplished in the following manner:

a.   Pipe marking inspections will be conducted monthly using the checklist contained in Appendix C. (Inspections may be conducted as a part of monthly safety inspections.)

b.   Inspections will be documented.

c.   Any illegible markings or missing markings will be replaced immediately following the inspection.

d.   If the need for additional marking is determined during the inspection it will be installed as soon as practical following the inspection. Temporary marking will be used until permanent marking can be installed.

V.        TRAINING

A.        Employee Training

Each employee who works in, or may be required to pass through, areas in which pipes and piping exist must be trained to recognize pipe markings and understand potential hazards of the materials and conditions identified by pipe markings. Training will include familiarization with the Marking Legend contained in Appendix B. The training will be in the form of classroom and/or on-the-job instruction. Training will be conducted and documented according to the requirements of the [Company Name/Location] Training Plan. [Responsible Person] is responsible for ensuring employees receive the training required by the Pipe Marking Program.

Employees must also receive training as required by the Chemical Hazard Communication Program of [Company Name/Location].

B.        Training Records

Training records will be maintained in accordance with the Training Plan and the Records Retention Plan.

VI.       REFERENCES

A.        Regulatory References

US Occupational Safety and Health Administration (OSHA):

1.      29 CFR 1926.1200 Hazard Communication

B.        Industry Standard References

1.      ANSI/ASME A13.1-2007

2.      ANSI A13.1-1996

3.      ANSI Z53.1-1979

C.        Site Policy References

[Facility Name/Location]Chemical Hazard Communication Program.

VII.     APPENDICES

A.        Marking Examples

B.        Marking Legend

C.        Pipe Marking Inspection Checklist

VIII.   DOCUMENT CONTROL

This Pipe Marking Program shall be reviewed annually, or as needed if changes to the worksite are made, by [Responsible Person].

Ultrasonic Cleaning of Complex Spare Part Designs

CLEANING ITEMS WITH COMPLEX DETAIL

Many of our customers ultrasonically clean parts with significant detail in the design, such as blind holes, threaded areas, metal folds, or other similar features. Although many of the contaminants being removed are loosely bonded to the surface, inconsistent results are found. Some of the parts are cleaned, while others are only partially cleaned. The following tips have been provided to maximize the performance of your ultrasonic cleaner to produce the most consistent results possible.

TIP #1: ATTEMPT TO RELEASE ENTRAPPED AIR

If your part design includes blind holes, it is very possible that an air pocket will be entrapped within the hole when the part is submerged into the ultrasonic cleaning tank, or rinsing tank. If air is entrapped, ultrasonic cleaning cannot take place at this location, and parts will not be cleaned successfully. Make every attempt to position the part so that the blind holes included in the design fill and drain when submerged or removed from the liquid baths. In most cases, the only way to accomplish this is the position the holes horizontally, or at a slight angle to allow the air pockets to be released.

If the design includes many blind holes in different orientations on the product, these parts may need to be rotated AFTER they are submerged to release any entrapped air.

If you are cleaning small parts which can be shaken once submerged, shake the basket after submersion, as this will tend to release many air pockets as the parts are moved in position.

TIP #2: DO NOT STACK PARTS ONE ABOVE ANOTHER

Ultrasonic cleaners work best when a single layer of parts is being cleaned. If parts are placed one atop another, the bottom part will receive significantly more ultrasonic cleaning power than the top part, a principle known as ultrasonic shadowing.

Each part submerged in an ultrasonic bath will absorb some or all of the ultrasonic energy being emitted by the ultrasonic transducers which are usually mounted on the bottom of the tank. The amount of energy absorbed will depend upon the material of construction, and the weight of the item. Heavy parts will absorb more ultrasonic power than lighter parts.

Since the part which is closest to the transducers absorbs some of the ultrasonic power, the part directly above it will receive the remaining power which was not absorbed by the lower-most part. For example, lets assume that you are cleaning 2 parts, one above the other, and the bottom-most part absorbs 75% of the emitted ultrasonic energy. This leaves only 25% power available to clean the top part, which may not provide enough power to remove the contaminant in question.

If parts are cleaned in bulk quantities, limit the thickness of the part batch, especially when removing contaminants which are highly bonded to the surface, such as burned carbons, coatings, or other similar contaminants.

TIP #3: OSCILLATE YOUR PRODUCT DURING ULTRASONIC CLEANING

If you have ever seen an ultrasonic cleaner in action, you will notice that contaminants are not blasted away from the surface of the parts, but are rather lifted gently from the surface. This is especially important to consider when cleaning parts with blind holes, details, or parts cleaned in bulk, since the very design of the material being cleaned can entrap these contaminants, thereby preventing it from being released into the cleaning fluid.

Parts with these characteristics should be oscillated upon removing the parts from the ultrasonic cleaning tank at the very least. Simply lift and lower the basket a few times before removal, making sure to lift the parts through the liquid surface. This allows cavities and blind holes to fill and drain repeatedly, which will flush out loosened contaminants.

Improvements will be evident when parts are also oscillated intermittently during the cleaning cycle. This will serve to flush out contaminants which have already been removed from the surface of the parts, thereby allowing the ultrasonic cleaning system to work on any remaining contaminants still attached. Many Zenith systems, such as the ultrasonic parts washer shown, include Intermittent Oscillation Systems that can perform this task automatically.

Advanced Petroleum Refining Processes for Crude Distillation

Distillation is the first step in the processing of crude oil and it takes place in a tall steel tower called a fractionation column. The inside of the column is divided at intervals by horizontal trays. The column is kept very hot at the bottom (the column is insulated) but as different hydrocarbons boil at different temperatures, the temperature gradually reduces towards the top, so that each tray is a little cooler than the one below.

The crude needs to be heated up before entering the fractionation column and this is done at first in a series of heat exchangers where heat is taken from other process streams which require cooling before being sent to rundown. Heat is also exchanged against condensing streams from the main column. Typically, the crude will be heated up in this way upto a temperature of 200 - 280 ⁰C, before entering a furnace.

As the raw crude oil arriving contains quite a bit of water and salt, it is normally sent for salt removing first, in a piece of equipment called a desalter. Upstream the desalter, the crude is mixed with a water stream, typically about 4 - 6% on feed. Intense mixing takes place over a mixing valve and (optionally) as static mixer. The desalter, a large liquid full vessel, uses an electric field to separate the crude from the water droplets. It operates best at 120 - 150 ⁰C, hence it is conveniently placed somewhere in the middle of the preheat train.

            Part of the salts contained in the crude oil, particularly magnesium chloride, are hydrolysable at temperatures above 120 ⁰C. Upon hydrolysis, the chlorides get converted into hydrochloric acid, which will find its way to the distillation column's overhead where it will corrode the overhead condensers. A good performing desalter can remove about 90% of the salt in raw crude.

Downstream the desalter, crude is further heated up with heat exchangers, and starts vaporising, which will increase the system pressure drop. At about 170 -200 ⁰C, the crude will enter a 'pre-flashvessel', operating at about 2 - 5 barg, where the vapours are separated from the remaining liquid. Vapours are directly sent to the fractionation column, and by doing so, the hydraulic load on the remainder of the crude preheats train and furnace is reduced (smaller piping and pumps).

Just upstream the preflash vessel, a small caustic stream is mixed with the crude, in order to neutralise any hydrochloric acid formed by hydrolysis. The sodium chloride formed will leave the fractionation column via the bottom residue stream. The dosing rate of caustic is adjusted based on chloride measurements in the overhead vessel (typically 10 - 20 ppm).

At about 200 - 280 ⁰C the crude enters the furnace where it is heated up further to about 330 -370 ⁰C. The furnace outlet stream is sent directly to the fractionation column. Here, it is separated into a number of fractions, each having a particular boiling range.

At 350 ⁰C, and about 1 barg, most of the fractions in the crude oil vapourise and rise up the column through perforations in the trays, losing heat as they rise. When each fraction reaches the tray where the temperature is just below its own boiling point, it condenses and changes back into liquid phase. A continuous liquid phase is flowing by gravity through 'downcomers' from tray to tray downwards. In this way, the different fractions are gradually separated from each other on the trays of the fractionation column. The heaviest fractions condense on the lower trays and the lighter fractions condense on the trays higher up in the column. At different elevations in the column, with special trays called draw-off trays, fractions can be drawn out on gravity through pipes, for further processing in the refinery.

At top of the column, vapours leave through a pipe and are routed to an overhead condenser, typically cooled by air fin-fans. At the outlet of the overhead condensers, at temperature about 40 ⁰C, a mixture of gas, and liquid naphtha exists, which is falling into an overhead accumulator. Gases are routed to a compressor for further recovery of LPG (C3/C4), while the liquids (gasoline) are pumped to a hydrotreater unit for sulfur removal.

A fractionation column needs a flow of condensing liquid downwards in order to provide a driving force for separation between light and heavy fractions. At the top of the column this liquid flow is provided by pumping a stream back from the overhead accumulator into the column. Unfortunately, a lot of the heat provided by the furnace to vaporise hydrocarbons is lost against ambient air in the overhead fin-fan coolers. A clever way of preventing this heat lost of condensing hydrocarbons is done via the circulating refluxes of the column. In a circulating reflux, a hot side draw-off from the column is pumped through a series of heat exchangers(against crude for instance), where the stream is cooled down. The cool stream is sent back into the column at a higher elevation, where it is been brought in contact with hotter rising vapours. This provides an internal condensing mechanism inside the column, in a similar way as the top reflux does which is sent back from the overhead accumulator. The main objective of a circulating reflux therefore is to recover heat from condensing vapours. A fractionating column will have several (typically three) of such refluxes, each providing sufficient liquid flow down the corresponding section of the column. An additional advantage of having circulating refluxes is that it will reduce the vapour load when going upwards in the column. This provided the opportunity to have a smaller column diameter for top sections of the tower. Such a reduction in diameter is called a 'swage'.

The lightest side draw-off from the fractionating column is a fraction called kerosene, boiling in the range 160 - 280 ⁰C, which falls down through a pipe into a smaller column called 'side-stripper'. The purpose of the side stripper is to remove very light hydrocarbons by using steam injection or an external heater called 'reboiler'. The stripping steam rate, or reboiled duty is controlled such as to meet the flashpoint specification of the product. Similarly to the atmospheric column, the side stripper has fractionating trays for providing contact between vapour and liquid. The vapours produced from the top of the side stripper are routed back via pipe into the fractionating column.

           

The second and third (optional) side draw-offs from the main fractionating column are gas oil fractions, boiling in the range 200 - 400 ⁰C, which are ultimately used for blending the final diesel product. Similar as with the kerosene product, the gas oil fractions (light and heavy gas oil) are first sent to a side stripper before being routed to further treating units.

At the bottom of the fractionation column a heavy, brown/black coloured fraction called residue is drawn off. In order to strip all light hydrocarbons from this fraction properly, the bottom section of the column is equipped with a set of stripping trays, which are operated by injecting some stripping steam (1 - 3% on bottom product) into the bottom of the column. 

Plate and Frame Heat Exchanger Gasket and Plate Maintenance

1.  Plate Cleaning

A: Gross Fouling

Gross fouling is fouling by seaweed, wood chips, fibers, mussels, barnacles and other substantial fouling

Gross Fouling Cleaning Techniques:

a) Soft brush and running water

b) High pressure hose

c) Back flushing of the unopened heat exchanger can sometimes be sufficiently effective.

Note:

Be careful not to damage gaskets.  Under no circumstances should hydrochloric acid be used with stainless steel plates.  Water of more than 300 ppm Cl may not be used for the preparation of cleaning solutions.  It is very important that carrying bars and support columns in aluminum are protected against chemicals.

B: Biological Growth – Slime

Biological growth is from bacteria, nematodes and protozoa.

Biological Growth Cleaning Techniques:

a) Soft brush and running water

b) High pressure hose.

c) Chemical cleaning using alkaline cleaning agents:

                - sodium hydroxide

                - sodium carbonate

- Cleaning effect can be considerably increased by the addition of small quantities of hypochlorite or agents for the formation of complexes and surfactants.

Note:

Be careful not to damage gaskets.  Concentration max of 4%.  Temperature max of 80 degrees C.  Under no circumstances should hydrochloric acid be used with stainless steel plates.  Water of more than 300 ppm Cl may not be used for the preparation of cleaning solutions.  It is very important that carrying bars and support columns in aluminum are protected against chemicals.

C: Incrustation – Scaling

Incrustation is caused by calcium carbonate, calcium sulphate and silicates.

Incrustation Cleaning Techniques:

a) Soft brush and running water

b) High pressure hose.

c) Chemical cleaning on opened unit by using:

                - Nitric acid

                - Citric acid

                - Sulfamic acid

                - Phosphoric acid

                - Complexing agents (EDTA, NTA)

                - Sodium polyphosphates

Note:

Be careful not to damage gaskets.  Concentration max of 4%.  Temperature max of 60 degrees C.  Under no circumstances should hydrochloric acid be used with stainless steel plates.  Water of more than 300 ppm Cl may not be used for the preparation of cleaning solutions.  It is very important that carrying bars and support columns in aluminum are protected against chemicals.

D: Sediment

Sediment is caused by corrosion products, metal oxides, silt, alumina, diatomic organisms and their excrement of various colors.

Sediment Cleaning Techniques:

a) Soft brush and running water

b) High pressure hose.

c) Chemical cleaning on opened unit by using:

                - Nitric acid

                - Citric acid

                - Sulfamic acid

                - Phosphoric acid

                - Complexing agents (EDTA, NTA)

                - Sodium polyphosphates

Note:

Be careful not to damage gaskets.  Concentration max of 4%.  Temperature max of 60 degrees C.  Under no circumstances should hydrochloric acid be used with stainless steel plates.  Water of more than 300 ppm Cl may not be used for the preparation of cleaning solutions.  It is very important that carrying bars and support columns in aluminum are protected against chemicals.

E: Oil Residues, asphalt and fats

Oil residues, asphalt and fats are a byproduct of the heat exchange process that includes oil, asphalt and fat.

Oil, Asphalt and Fat Cleaning Techniques:

a) Hydrocarbon-based deposits may be removed by using a soft brush and a PARAFFINIC or NAPHTA-BASED solvent (e.g. KEROSINE)

Note: Gaskets in natural, butyl and EPDM rubber swell in these media.  Contact time should be limited to 0.5 hour.

The following solvents should not be used:

        - Ketones (acetone, methyletylketone, methuylisobutylketone)

        - Esters (Ethylacetate, Butylacetate)

- Halogenated hydrocarbons (Chloro-thene, Carbon tetrachloride, Frenons)

        - Aromatics (Benzene, Toluene)

b) Dry with a cloth or rinse with water.

Be careful not to damage gaskets.  Concentration max of 4%.  Temperature max of 60 degrees C.  Under no circumstances should hydrochloric acid be used with stainless steel plates.  Water of more than 300 ppm Cl may not be used for the preparation of cleaning solutions.  It is very important that carrying bars and support columns in aluminum are protected against chemicals.

2. Regasketing

There are two types of glue to be used in regasketing plates.

A. EPDM, NBR (rubber based)

- Single component rubber based solvent adhesive. 

- Normally used for repair work in an uncured condition

- Can be used for operating temperatures below 95 degrees C

- For operation temperatures above 95 degrees C and oil coolers / heaters the glued joints should be cured at 120 degrees C for one hour.

- Future removal of the gasket can usually be carried out without heating of the cement joint.

- Storage life at room temperature is about two years.  This period can be extended after checking the glue.

B. Viton and Silicon

-  A two component, cold curing epoxy glue which gives a strong joint for higher temperatures. 

-  Future removal of gaskets usually requires heating or freezing of the joint.

- The shelf life is limited to approximately 1 year when stored at room temperature but can be prolonged when kept in a refrigerator.

C. Clip in gasket (glue free)

-  The clip in gasket is attached to the plate by two gasket prongs which slip under the edge of the plate to hold the gasket securely in alignment in the gasket groove.

-  The prongs are situated at regular intervals around the periphery of the plate.

-  When the plate heat exchanger is then assembled and tightened, the gasket provides a tight seal around the plate.

3. Fault Detection

A.  Leakage between plate pack and frame

-  Mark the area where the leakage seems to be and open the heat exchanger.

- Investigate the gasket condition of the end plate and the connection if applicable.  Look for dislocation, foreign objects, scars and other damage to the gasket surfaces.

-  Check the surface of the pressure plate for unevenness, foreign objects etc., that might spoil the joint between the gasket and the adjacent surface.

- Check the plate itself for cracks and holes. 

More plate cooler gasket for heat exchanger, visit www.heatecholdings.com

Industrial Uses of Ultrasonic Cleaning

Ultrasonic cleaning has managed to achieve the attention of many people in various locations across the globe in a short period of time. With all that it has to offer, this sort of cleaning really has become the best way for cleaning away equipment that is very hard to clean otherwise. This is due to the fact that it enables people to clean away both light and heavy weighted equipment in the short as well as the long term. This process has been specifically created for the purpose of removing contamination or any such thing from equipment and devices which are being used for many high end industrial uses these days.

High End Heat Efficiency
The ultrasonic cleaning is responsible for cleaning heat exchangers, too. The heat exchangers are used in many industrial applications and due to that fact; they need a lot of maintenance at all times. For that purpose, this method of cleaning is highly recommended as it enables top notch cleaning with a short period of time. With the cleaning done, heat exchangers and such equipment is known to have an increased heat rate as well as efficiency. This results in truly the best results in the near future and allows the equipment to utilize its fullest potential.



Accurate Equipment Performance
Something that really does occur in the equipment that is used for industrial applications in the present times is tube failure. This means that the parts within most equipment, for instance heat exchangers, tends to fade away and slowly shuts the entire process down. Equipment failure can be rather harmful but it can only be prevented through ultrasonic cleaning. The general and most common cause of equipment failure is clogging and no maintenance for a good while and through this method of cleaning, it can all be taken care of in both the short as well as the long run.

Top Notch Productivity
The productivity of different equipment can also be improved by a long shot with the help of ultrasonic cleaning. As this cleaning cleans away all traces of contamination from many different equipment as well as devices, performance levels can be increased by a long shot – making it the best possible thing for equipment such as heat exchangers that are used for industrial uses. The stability of such devices can also be increased by using this type of cleaning and so far, it has managed to produce one of the best results ever.

Removal of Contaminations from Equipment
An important thing for people to know is that ultrasonic cleaning is responsible forremoving any sort of dirt, blockage as well as contamination within high end equipment. This means that people can now not only have dust particles and everything as such cleaned off, but they can also have grease, oil and other such contaminations removed from equipment which are made of different kinds of metals in general. This method of cleaning has been specifically created for cleaning up equipment which in high end in general and is mostly used in industrial applications at all times.

Conclusion
However, it is very essential for people to know about when it is important for them to acquire this type of cleaning. When taking a long period of time, equipment and everything as such may get clogged and may not be able to utilize its fullest potential due to that. Hence, this technique of cleaning is something which is essential for equipment that is used for various industrial applications at all times. With all that it has to offer, acquiring it has been highly recommended. A lot of ultrasonic cleaning professionals can be found without having to waste any time these days.

How is the Air Cooler Beneficial?

Coolers are essential and these have been used since quite a long period of time now and are excellent for combatting heat on a day to day basis. An air cooler is an important device that is used for cooling down surroundings in places that have a warm or hot climate in general. These coolers are easy to purchase and are being used in countless homes in the world these days due to the fact that they provide high end cooling at all times. Often compared a lot with air conditioners, people sometimes may even think that they are the same thing but in reality, they are entirely different from one another.

High End Affordability 
The air cooler is a highly efficient device that can be easily found within the market at affordable prices. This not only allows people to stay away from the heat at all times in the summer months, but it also allows them to save a massive amount of money in both the short as well as the long run. With air conditioners and other devices being costly, this proves to be rather cost efficient and something that will most definitely leave people feeling satisfied in the matter of stay cool in summers.

Massive Range of Types
There are many different types of an air cooler and these are all unique in their own way. Individuals can choose the one which they want, depending on their preferences in general. However, different types always tend to have different prices and this is something that all people should be aware of. Before buying, the quality is these coolers is also another thing that must be checked for sure as ensuring that tends to make them last for a long period of time. This is due to the fact that high quality coolers are undoubtedly much more durable than the low quality ones.

Easy to Install & Use
The installation of the air cooler is another thing which people must not worry about because it is exceptionally easy to follow and maintain in the future. Due to their easy installation, which also takes very little time, these coolers have become the best way for cooling down places as well to achieve individual cooling in the hot months of summer. Mostly, the installation is taken care of by the company through which people purchase these coolers in the first place. However, the installation process being easy and swift surely does provide individuals with a high level of convenience.

Low Power Bills
A very prominent thing to note about these coolers is the fact that they consume a very less amount of power in comparison with air conditioners, which are known for devouring massive amounts of power – resulting in increased electricity bills in both the short and the long run. With these coolers, power bills can be cut down by a long shot and it can stay that way forever, allowing people to save a lot more money than they ever have been able to. Since these coolers are undoubtedly very beneficial, acquiring them immediately has been highly recommended for everyone.

Top Notch Cooling
One thing that makes the air cooler different from any other cooling device or equipment is the fact that it enables people to acquire individual cooling. This means that a person can achieve individual cooling, which is only and precisely for a single person only, without having to face any issues in the matter. Other cooling devices, most particularly air conditioners, do not provide this exclusive benefit. Instead, they offer overall cooling and this is something which has become rather common. Individual cooling is the best way for people to combat heat in summer for as long as they want.

The information about air cooler is useful and interesting to be updated right here.

Fresh Water Generator – The Significance

As everyone is aware of the fact that sea water is simply undrinkable due to its salty properties as well as other sea content that is included in it which may cause a lot of harm upon consumption. Water is an essential source for all human beings and in order to acquire fresh water when it is not available, a fresh water generator surely comes in handy in both the short as well as the long run. These generators have been used by people since a long period of time now and are most definitely the most reliable and easy way for turning sea water into fresh water in a short period of time.

Reduction of Power Bills 
A fresh water generator is highly recommended due to the fact that is consumes low energy, which definitely results in lesser electricity consumption. With a lot of equipment consuming a lot of energy these days, people have to pay more and more electricity bills on a monthly basis. However, with these generators, it is completely different and people are provided with low power consumption that ultimately leads to lower power bills in the future. As that is what all people want, now converting sea water to fresh water can be done without increasing power costs by a long shot.

Simple to Use
Something that is very important for people to know is that a fresh water generator is exceptionally easy to operate on a day to day basis. While it may seem difficult to handle and control for many people, the operation of this generator is surprisingly easy and does not really require prior technical knowledge or study. This means that it can be controlled by anyone, given that they are aware of how to use on basic terms which are given in the instruction manual that usually does arrive with generator in the first place.

Easy & Fast Installation
The fresh water generator usually has an automated system which makes controlling it even easier on a day to day basis. The automated system makes it easy for people to control it without having to invest in too many efforts. Moreover, the installation of these generators also does not take a lot of time and can be done shortly without disturbing the workplace where it is to be installed in general. The installation process is also very easy in comparison with other high end equipment of this kind that may take hours of installation on average.

Acquiring Fresh Water
The fresh water generator is considered to be one of the best inventions these days due to the fact that it involves converting sea water into fresh water and that too, without having to struggle too much. This is best for places where fresh water is not available in abundance or not available at all, for that matter. Sea water’s properties cannot be eliminated without these generators, which have been specifically designed in order to carry out the task for removing all kinds of impurities from sea water, only to make it fresh later on.

Is the Fresh Water Generator Worth Buying?
With all the high end advantages of these generators, they can be seen to be used by many people and they are also used for various industrial applications. These generators are also available in various sizes that range from small, medium and large. In plants and such places, huge generators of this kind are used and in smaller workplaces, the small or either medium sized ones are used. Therefore, purchasing the right one truly depends on the kind of task people need it for in the first place. With their ability to swiftly convert sea water to fresh water, these generators are truly an amazing form of long-term investment for everyone.

Domestic Energy Saving Campaign – Save Power, Save Money

Saving electricity domestically means to save the consumption of power in houses and on the road. Since power is no longer as abundant and as cheap as was once known, it makes a big influence on the power bills of homes at the end of year. Most of the power at homes and on the road is used for either heating or cooling purposes with all other things coming second. Using latest information and technology for the sake of saving power enables a person to live equally comfortable while witnessing a great difference in the bills.

There are huge perks of installing power saving technology in a house. It not only saves power and thus money, it also gives a much exciting way to life. Furthermore, the attractiveness of such a house gets increased manifold and buyers find such a house worth a higher price. Almost quarter of the power produced in the United States is consumed by houses spread across the country. A careful estimation tells a sad story of wastage of precious power in these households courtesy leaking windows and inefficient appliances. A regular air cooler used in common households takes half the power as compared to air conditioners but then people do not use it due to its impracticality in case of homes that leak cooling and thus require powerful air conditioners to do any good.

As a start, a family residing in a residence needs to see their house as an energy system. Power comes from a source and gets utilized in different places through the house. This power also gets leaked here and there brining no utility and just a bill to the family. And just like any other system, these systems are composed of different elements. For example, a furnace that has to heat the house comprises of a heating appliance, ducts that carry the heat to other area of house, walls, ceiling and floor that bears these ducts. Even if the appliance is top notch and exceptionally efficient, there still is a great dependence upon other elements. If ducts leak and walls and roofs are poorly insulated, much heat would get lost.

Here are some things that one can do today to save money on power bills:-

- Use air cooler that circulates air through the house instead of air conditioners that dehumidify the air at a much higher cost.
- Install programmable thermostats to save on heating. The same can be said about saving on air cooler with replacement of thermostat by programmable regulator.
- Turn lights and appliances off when they are not in use. Doing this saves more money than what one thinks. It is amazing how a television keeps using 85% of the power that is uses when on while it is on standby. Similarly, chargers of laptops and cell phones keep on taking full power even when not in use so they must be unplugged.
- Ideally heated water is 120 degree Fahrenheit and this is the level that the thermostat should find itself at.
- Only use dish washer and washing machines once they are full of dishes and clothes respectively to get better value.
- Instead of using much spinner, it is beneficial to use air and solar heat to dry clothes.
- Windows needs to be shut when house is being heated or cooled.
- For cars that run on batteries, sensible and speed limit driving uses far less power than it does in case of aggressive and high speed driving.
- Use appliances that are certified by efficiency measuring organizations.
- Use air cooler accompanied by high quality duct system.

Benefits Offered by Process Skid System Manufacturers

In the present times, process skid systems are usually installed in plants as such places in order to provide the workers with a good amount of accessibility as well as integration from one workstation to another. These are being used since many years more and have proven to become the best way to run things within huge factories and plants. The traditional system has been outdated now and that requires manual work, which takes up too much time as well as efforts. In light of what these systems have to offer, individuals should definitely hire the manufacturers of these systems in order to attain all the benefits and services they have to offer in the short as well as the long run.

Free Consultancy 

Another thing that the manufacturers of the process skid systems offer is high end consultancy. This is the part which matters the most as it allows individuals to know everything there is about these systems and how they can benefit several plants and such workplaces in both the short as well as the long run. Most manufacturers provide both regular and premium consultancy; therefore, individuals can always go for the one that they find more adequate for the kind of work they have.

Trial & Launching 

All sorts of testing as well as tubing are also taken care of by the providers of these systems. This is due to the fact that all the technical information and setup is taken care of by them. The purpose of testing and process tubing is to ensure seamless running of the system in the near future. These systems may not work best if they are not installed properly, which is why hiring manufacturers of these systems is definitely an important task that must not be missed out at any cost. With all these prominent advantages, hiring the manufacturers of these systems is truly a must.

Vast Options to Choose From 

The design of a process skid system tends to vary from plant to plant. This means that individuals can customize the designs of these systems according to the way they want or prefer. The manufacturers of these systems are known to actually provide a wide range of various designs that are not only unique, but they are also rather practical for implementation purposes. All sorts of design consultation and everything related to that is also offered in order to help plant owners find the most adequate system in the long run.

Easy to Install 

On the other hand, the providers of process skid systems also provide high end installation to anyone who acquires their services. The installation process may take a while, but with efficient manufacturers, it hardly and does and within a short period of time, these systems are installed where they are supposed to be. Most manufacturers do not charge extra for installation but instead provide it for free as a complementary benefit to the individuals who attain their services. What’s best is the fact that the installation process is actually easy to follow and does not create any kind of trouble that may disturb the workplace.

Proper Running of the System 

Since the process skid systems are specifically made for the purpose of integrating them with the other ones, this really has to be made sure by checking these systems after they have been installed. High end manufacturers always do check-up these systems after they have been installed and are set to be used for different purposes. The integration is the overall key, which is precisely why it has to be ensured in the first place. The manufacturers always ensure smooth running and integration of the new system with the existing ones in order to provide high end satisfaction to all of their customers. 

Heat Exchanger – Why is it Important?

The technology has progressed over the past few years and many devices and equipment has been created to carry out arduous tasks. There are many types of a heat exchanger that are used in many high end industrial applications these days. While these are used for many different reasons, one of the most prominent ones includes the fact that they allow the transfer of heat and ensure seamless usage in short and the long run. With a lot of heat exchangers out there, choosing a special one is important, which is why all those who are willing to purchase one should be aware of its features beforehand. This surely calls for a lot of research before finally investing the money.

Installation & Price

Another feature of a heat exchanger that individuals should be aware of is the fact that they are of high cost usually. However, with the initial cost being high, it is completely worth it in the long run since these last for a long period of time because of the fact that they have high end durability. Since they are not deteriorated easily, it means that the initial investment being high does not matter as much – since it is a good investment in the near future. Using these heat exchangers may as well cost a lot in the first place but it definitely provides the best possible results in all applications.

Involvement in Chemical Cleaning

The best part is the fact that these exchangers can be cleaned as well, most importantly, through chemical cleaning. The process has to be done carefully, but it eventually brings out positive results in a short period of time. These exchangers are being sued by many high end industries as well as in other sectors. Therefore, those who wish to purchase these should most definitely c heck out their features in the first see in order to see what they are paying for and all the benefits they can acquire later on.

Assemblement of Heat Exchangers

Similarly, a heat exchanger is rather complex in comparison with other kinds of heat equipment. This is due to the fact that their assembly is not as easy. With a lot of connections, bolts as well as tubes to assemble, it may take up some time. However, the best part is that the disassembling is not nearly as difficult as one may expect it to be. This is what makes these exchangers the best for anyone who wishes to use them for both commercial as well as industrial uses in the long run. 

Wide Variety of Sizes & Weight

The size and weight of a heat exchanger is normally high, which is another feature of this equipment that individuals should be aware of before investing in it for good. Due to the fact that it weighs more, it is used for higher end industrial applications. With their heat transferal properties, these heat exchangers come in handy for all kinds of processes that require immediate or long-term exchange of heat. However, as their weight is more than the other sorts of heat exchangers, their installation costs will be higher as well but those are eventually covered in the long run; therefore, it is not something to worry about in the first place.

Level of Heat Efficiency

The heat efficiency of a heat exchanger is said to be rather high in comparison with all the other types of heat devices. This is both beneficial and sometimes, not as much too. However, individuals who are looking for heat exchangers that have low heat efficiency can surely go on and look for other options that are being provided in the market currently. The heat efficiency can be increased but not by a long shot, so these actually make the perfect heat equipment where less heat efficiency is required for a specific task. 

Fresh Water Generators - How They Work

Introduction

During old times, all kinds of ships that were travel on waters for more than a few hours were supposed to carry tanks upon tanks of fresh water to provide for the crew of the ship. They were used not just for drinking and cooking but also for bathing. However, if there was a shortage of clean water due to unforeseen circumstances, then people would have to resort to consuming unclean sea water that is very harmful (may even lead to fatal diseases). In today’s times, however, there is the fresh water generator which is hauled up on ships instead of gallons of water. It is a kind of an evaporator which is able to convert sea water into drinkable and clean water.

How it works

A typical fresh water generator uses the heat of the ship to convert sea water into clean and consumable water. The basic purpose is to boil out the bacteria in the sea water by using the heat. However, even though the idea is ingenious, it is hard to cleanse the water only through the heat from the engine since that can only heat water till about sixty or seventy degrees Celsius while water needs to boil at least a hundred degrees Celsius before it is pure. Thus, marine engineers have equipped the generator to evaporate the water which has not boiled to the maximum level.

Principles

A fresh water generator typically allows the vacuum water to boil at a temperature much lower than that being used for the cleansed water. When vacuuming, the temperature of the water really comes down and thus, one is able to boil the water properly, allowing it to be consumed. Basically, the following things are required for fresh water generators to function properly:

1. the evaporation unit
2. whole casing
3. the ejector unit
4. saline meter unit
5. condenser unit

Each part and component has its own job in the entire process of water cleansing.

Mostly, a fresh water generator is started when the ship has traveled far enough and consistently enough for the temperature of the engine to be stable and consistent as well. For most ships, it is best to wait at least twelve nautical miles before starting the generator. For that particular distance, one must store up clean drinking water. After that, the outer supply jacket is open so that the water from the sea starts pouring into the machine. The evaporative unit is turned on as well and the generator begins working.

Then, the ejector starts working so that the vacuum slowly builds up and the sea water feeding pump is turned on as well. Slowly, the vacuum will build up and enables all salt elements in the water to remain behind as the contaminated water evaporates away. Sometimes, the leftover salt particles are used for cooking purposes as well. After that, the liquid has to go through the demister plate which allows all huge particles to be caught on the net so that it does not enter the condensation unit. After that, the sea water condenses the newly made fresh water and pure water is ready for use and is available to the ship crew. After the entire process, a last step requires the water to go through a saline meter so that one can check if it has the required PPM level of salt content in it - not more or less than the required amount.


Thus, a fresh water generator is basically a must have for maritime travel and one must make sure that when ships are sent out to carry cargo, some space is left for the generator. It is a great backup to possess, especially if an emergency ever occurs.

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Fin Fan Cooler – The Importance

Generally designed for outdoor-use but these coolers can actually be used in a lot more than one place if required in the future. There are many ways through which individuals can acquire both direct and indirect cooling, but one of the best and the most effective ways to do so is by investing in a fin fan cooler. These types of coolers have gained a huge amount of importance over the past few years due to the amazing range of benefits they have to offer in not only the short, but the long run as well.

No Sound Emission

Another major benefit of such coolers is that they hard make any sound. Even if they do, the sound levels can always be reduced. While other cooling devices are known to make a lot of noise on a day to day basis, a fin fan cooler is something that keeps the external environment peaceful whenever required. Due to this fact, it is much better in comparison with many of its opponents, such as air conditioners, for that matter. Investing in these coolers really pays off when no loud and continuous sounds come through it, especially at the time of the night when everyone requires silence.

Easy to Install

The installation of a fin fan cooler is rather easy in general. While a lot of people may think that it should take up a lot of time, it really does not and can be winded up quite soon. Asking properly installers in order to carry out the job is hardly expensive and gets the job done within a day’s time; hence, it is quite recommended. On the other hand, these coolers can be used for both residential as well as commercial use. Therefore, people can always decide whichever they prefer more. With a wide range of different kinds of such coolers present these days, it is very important to choose the right one that fulfills a task at hand.

Long-term Durability

These coolers are available on sale in the market as well as at numerous online stores in different parts of the world. Before purchasing them, individuals should be aware of all that they have to offer. These coolers are highly durable and can last for a long period of time without getting deteriorated. Most importantly, these coolers are better suited for high pressure usage, such as with gas engines and everything as such, when it comes to industrial and commercial usage. Hence, people should keep this important information in mind.

Cooling Spacious Areas

A major reason for investing in a fin fan cooler is the fact that it allows the overall surroundings to become cooler in general. A lot of other machines and devices have been made to carry out this task but these cooler stands out due to this impressive performance and high end features. Moreover, they can cool down large spaces within a short period of time. Generally available easily on sale these days, individuals should not let go of this exclusive source for direct cooling whenever required. These can be installed anywhere, according to the preference of an individual.

Removal of Dust Particles

A fin fan cooler is also known to completely eliminate the entire amount of dust from the air. This makes it a very suitable equipment to purchase as everything requires clean and fresh air to breath in at all times. Dust particles can be found in abundance in the air and in order to remove them, these coolers prove to be rather handy and very useful in both the short and long run. The existence of dust in the air, if not removed quickly, can lead towards many illnesses, diseases as well as allergies that can deteriorate anyone’s condition. Hence, these coolers are most definitely worth buying. 

Top Advantages of Using a Fin Tube

Individuals should be aware of the fact that the main reason for using a fin tube is to transfer liquid that is hot to colder liquid later on. There are many major benefits of using these tubes and they are not only used for commercial, but they are also used for a wide range of different industrial uses, all of which make the significance of these tubes very clear. The process is carried out through a tube, which everyone knows as the fin or finned tube in general. There are many reasons for using these tubes in order to carry out the task. 

Cutting Down on Costs

Costs can be saved while using a fin tube for both regular and special heat transfers. As said before, this is due to the fact that these tubes are not required in abundance for the purpose of ensuring heat transfer from various commodities or pipes, for that matter. While a lot of machinery and equipment that can be used for proper heat transfer can be expensive, these tubes come in much cheaper – saving people a lot of money in the long run. As they are cost efficient, they most definitely are the better option in comparison with all the machines and devices that also allow the transferring of heat.

Simple Cleaning Process

Finned tube or fin tube is known for its effective performance in the matters of heat transferring. This means that it is just the perfect kind of equipment for individuals who wish to engage in the transferring of heat from different commodities. Another major benefit of using these tubes is the fact that they are much easy to clean in comparison with bigger and more bulky equipment and machinery that is used for heat transfer in general. This does not only save people a lot of time, but it also saves them the efforts they would otherwise have to invest cleaning large equipment using different chemical solutions and everything as such.

Low Maintenance

On the other hand, a fin tube is generally rather low maintenance. This means that people do not really have to spend huge amounts of money over it again and again. These tubes are pretty durable and can last for a long period of time without getting damaged in the process. An important thing to know is that while the cost for this tube is low, the maintenance is also pretty low – which eventually saves people a lot of money that they can use for other things. What really is impressive about this kind of tube is that it has so much to offer and yet it can be acquired at a reasonable price.

High End Heat Transfer Rate

The process of transferring heat may require a lot of devices and machinery. However, while that may get rather costly and also pretty time-consuming, the fin tube is what makes it clearly possible to do immediate heat transfer in a short period of time. These tubes are sleek and barely larger than any major heat transferring device, equipment or machinery – which is why most people who wish to indulge in the successful transferring of heat without having to struggle too much or wasting any time in the matter should definitely go for these tubes as they really do carry out the job well and with great efficiency too.

The Verdict  

Due to all that these tubes have to offer in the matter of heat transfer, buying it should really not be an issue. Used majorly for industrial usage and for the transferring of heat, these tubes also help other products from becoming discolored or damaged in the process of heat transfer. Before purchasing them for good, individuals should be aware of the standard sizes in order to choose the most suitable one.

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