Martensitic Steel Instruments
All
Otto Leibinger instruments are made up of high quality martensitic steel, also
known as surgical steel. Nevertheless, in case of exposure to the action of
some particular chemical substances, or should these substances be used in
wrong doses or exposures not be observed, instruments might be subject to loss
of polish, corrosion or even to an alteration of their superficial physical properties.
Therefore,
surgical steel instruments shouldn’t be exposed to the prolonged action of
chloride solutions.
Moreover,
instruments should never be exposed to the action of or kept in prolonged
contact with chlorine solutions, hypochlorites, ferric chloride, hydrochloric
acid an iodine.
Instruments with Tungsten Carbide inserts
Because
of their hardness, tungsten carbide inserts are used in orthodontics to make
cutting and wire nippers ends. By using these special material during tempering
high HRC hardness degrees can be obtained, which allow to achieve perfect
grinding and extraordinary life of instruments.
When
compared with steel instruments, tungsten carbide (TC) instruments are more
sensitive to chemicals and therefore require special care. TC instruments
should never be exposed to any of the above mentioned chemicals substances, nor
to any other corrosive chemical.
In
order to insure perfect maintenance of TC instruments, you are recommended to
follow three simple but important rules:
- Use solutions
containing corrosion inhibitor for cleaning and sterilisation;
- Do not use ultrasonic
devices for cleaning, as they might take off or splinter the TC inserts;
- After cleaning, dry the instruments thoroughly before submitting them to sterilisation
Joint and hinge instruments
All joint and hinge instruments should
always be kept well lubricated. Always use special lubricants for surgical
instruments. Joint and hinge instruments should always be sterilised in open
position.
Manual or ultrasonic cleaning
All
instruments are to be cleaned thoroughly before sterilisation. Ultrasonic cleaning may be
performed manually, by washing the instruments with hot water and a special non
corrosive cleansing agent. Use plastic or nylon brushes to remove organic
residues.
Metal
brushes or steel wool should NEVER be used, as they might permanently damage
the instruments surface. Manual cleaning is effective if performed with outmost
care. We also recommend to use chemical cleansing agent containing rust
inhibitor in a concentration which wouldn’t alter the surgical instruments
chemical-physical properties. To avoid injury while handling sharp instruments,
you are reminded to handle instrument with care.
Ultrasonic
cleaning is safer and more effective than manual cleaning for the operator, and
it is also time saving.
You can use suitable neutral non
corrosive cleansing agent (better if they contain a corrosion inhibitor).
Plunge the instruments into cleansing liquid an leave them for the time
recommended by the ultrasonic device manufacturer. Cleansing solutions should
be replaced at the intervals recommended by the manufacturer, after ultrasonic
cleaning, rinse the instruments thoroughly to remove the cleansing solution.
Immediately after rinsing and before sterilisation, inspect and dry the
instruments thoroughly.
Sterilisation
Sterilisation is a procedure which removes all pathogenic and non
pathogenic micro-organisms; it should be performed with outmost care. Remember
that instruments sterilisation cannot substitute cleaning. These are the most
common and effective sterilisation techniques:
- CHEMICLAVE: instruments
are treated with high pressure, with the help of chemical steams.
Instruments must be dried before sterilisation, Recommended standard
times*: 20 minutes, at a temperature of 130°C /266°F). Sterilising agent:
special chemical solutions.
- AUTOCLAVE: instruments
are treated with high pressure water steam. Recommended standard times*:
20 minutes, at a temperature of 134°C (286°F). Sterilising agent:
distilled water.
- DRY STERILISATION: instrument sterilisation takes place by means of hot air. Instruments must be dried before sterilisation. Recommended standard times*: from 60 to 90 minutes, at a temperature of 150°/170°C (300°/3520°F). At present, this sterilisation technique is not recommended, as it doesn’t guarantee reliable sterilisation and gradually causes damages such as surface blackening, loss of polish and, especially for cutting instruments, dullness.
*Recommended
times and temperatures may vary according to the nature and loading capacity of
your equipment and do not take heating times into consideration. Always comply
with the manufacturer’s instructions.
The
above mentioned recommendations concerning maintenance, cleaning and
sterilisation of instruments aim at the safeguard of both, patient and
operator. Remember that if these procedures are carried out correctly, this
will enhance the quality of Otto Leibinger instruments, as well as prolong
their effectiveness over time.
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